Mitsubishi Electric PCA-RP71GA Manuale di Servizio

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TECHNICAL & SERVICE MANUAL
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
SPLIT-TYPE, AIR CONDITIONERS
No. OC311
2004
NOTE:
• This manual does not cover
outdoor units. When serving
them, please refer to the
service manual No.OC261
REVISED EDITION-B,
OC285, OC294 REVISED
EDITION-B, OC298 and
this manual in a set.
INDOOR UNIT
Ceiling Suspended
Series PCA
REMOTE CONTROLLER
R407C/R410A
CONTENTS
1. COMBINATION OF INDOOR AND OUTDOOR UNITS ··2
2. SAFETY PRECAUTION···································3
3. PART NAMES AND FUNCTIONS····················7
4. SPECIFICATIONS ············································9
5. DATA·······························································18
6. OUTLINES AND DIMENSIONS ·····················50
7.
WIRING DIAGRAM
············································54
8.
REFRIGERANT SYSTEM DIAGRAM
··················55
9. TROUBLESHOOTING ···································56
10. DISASSEMBLY PROCEDURE ······················66
11. PARTS LIST ···················································71
12. OPTIONAL PARTS ········································78
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
˚C
CHECK
CHECK MODE
FILTER
TEST RUN
FUNCTION
˚C
1Hr.
NOT AVAILABLE
STAND BY
DEFROST
TEMP.
Indoor unit
[Model names] [Service Ref.]
PCA-RP2GA PCA-RP2GA
PCA-RP2.5GA PCA-RP2.5GA
PCA-RP3GA PCA-RP3GA
PCA-RP4GA PCA-RP4GA
PCA-RP5GA PCA-RP5GA
PCA-RP6GA PCA-RP6GA
Model name
indication
OC311--1.qxp 04.5.31 1:03 PM Page 1
Vedere la pagina 0
1 2 3 4 5 6 ... 79 80

Sommario

Pagina 1 - R407C/R410A

TECHNICAL & SERVICE MANUALSPLIT-TYPE, HEAT PUMP AIR CONDITIONERSSPLIT-TYPE, AIR CONDITIONERSNo. OC3112004NOTE:• This manual does not coveroutdoor

Pagina 2

10Service Ref.ItemBtu/hWWkWkWAAkWK/min(CFM)Pa(mmAq)dBmm(in.)mm(in.)mm(in.)mm(in.)kg(lbs)FunctionCapacityTotal inputService Ref.Power supply(phase, cyc

Pagina 3 - SAFETY PRECAUTION

11Service Ref.ItemBtu/hWWkWkWAAkWK/min(CFM)Pa(mmAq)dBmm(in.)mm(in.)mm(in.)mm(in.)kg(lbs)FunctionCapacityTotal inputService Ref.Power supply(phase, cyc

Pagina 4 - [3] Service tools

124-2. Heat pump type (2)Service Ref.ItemBtu/hWkWkWAAkWK/min(CFM)Pa(mmAq)dBmm(in.)mm(in.)mm(in.)mm(in.)kg(lbs)FunctionCapacityTotal inputService Ref.P

Pagina 5 - [1] Cautions for service

13Service Ref.ItemBtu/hWkWkWAAkWK/min(CFM)Pa(mmAq)dBmm(in.)mm(in.)mm(in.)mm(in.)kg(lbs)FunctionCapacityTotal inputService Ref.Power supply(phase, cycl

Pagina 6 - Gravimeter

14Service Ref.ItemBtu/hWkWkWAAkWK/min(CFM)Pa(mmAq)dBmm(in.)mm(in.)mm(in.)mm(in.)kg(lbs)FunctionCapacityTotal inputService Ref.Power supply(phase, cycl

Pagina 7 - PART NAMES AND FUNCTIONS

154-3. Cooling type Service Ref.ItemBtu/hWkWkWAAkWK/min(CFM)Pa(mmAq)dBmm(in.)mm(in.)mm(in.)mm(in.)kg(lbs)FunctionCapacityTotal inputService Ref.Power

Pagina 8 - PAR-20MAA

16Service Ref.ItemBtu/hWkWkWAAkWK/min(CFM)Pa(mmAq)dBmm(in.)mm(in.)mm(in.)mm(in.)kg(lbs)FunctionCapacityTotal inputService Ref.Power supply(phase, cycl

Pagina 9 - SPECIFICATIONS

17Service Ref.ItemBtu/hWkWkWAAkWK/min(CFM)Pa(mmAq)dBmm(in.)mm(in.)mm(in.)mm(in.)kg(lbs)FunctionCapacityTotal inputService Ref.Power supply(phase, cycl

Pagina 10

18DATA55-1. PERFORMANCE DATA (230V)COOLING CAPACITY<1>PCA-RP2GA / PUHZ-RP2VHAOutdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIn

Pagina 11

19Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 12 - 1.UK / PUH-P2YGAA1.UK

21COMBINATION OF INDOOR AND OUTDOOR UNITSOutdoor unit [OC294 REVISED EDITION-B]Heat pump typePUHZ-RPOutdoor unit [OC285]Heat pump typePUH-P(R407C Fixe

Pagina 13 - 1.UK / PUH-P3YGAA1.UK

20Outdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 14

21Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 15 - 1.UK / PU-P2YGAA1.UK

22Outdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 16 - 1.UK / PU-P3YGAA1.UK

23Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 17

24Outdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 18 - 5-1. PERFORMANCE DATA (230V)

25Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 19 - PCA-RP2GA / PUHZ-RP2VHA

26Outdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 20 - PCA-RP2.5GA / PUHZ-RP2.5VHA

27Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 21 - COOLING CAPACITY<4>

28Outdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 22 - PCA-RP3GA / PUHZ-RP3VHA

29Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 23 - COOLING CAPACITY<6>

3SAFETY PRECAUTION2[2] Refrigerant recharging(1) Refrigerant recharging process1Direct charging from the cylinder.·R407C cylinder are available on th

Pagina 24 - PUHZ-RP4VHA1

30Outdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 25 - COOLING CAPACITY<8>

31Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 26 - PUHZ-RP5VHA1

32Outdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 27 - COOLING CAPACITY<10>

33Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 28 - PUHZ-RP6VHA1

34Outdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 29 - COOLING CAPACITY<12>

35Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 30 - 1.UK PU-P2YGAA1.UK

36Outdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 31

37Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 32 - 1.UK PU-P2.5YGAA1.UK

38Outdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 33

39Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 34 - 1.UK PU-P3YGAA1.UK

4[3] Service toolsUse the below service tools as exclusive tools for R407C refrigerant.No. Tool name Specifications1 Gauge manifold ·Only for R407C.·U

Pagina 35

40Outdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 36 - 1.UK PU-P4YGAA1.UK

41Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Pagina 37

42HEATING CAPACITYPCA-RP•GA / PUHZ-RP•VHA PUHZ-RP•VHA1Service Ref.152025152025152025152025152025152025CA-10 -5 0 5 10 15Outdoor intake air W.B.(°C)Ind

Pagina 38

43Heating performance curve(50Hz)1.41.21.01520252520150.80.60.41.41.21.00.80.60.4-12 -10 -5 0 5 10 15INDOORD.B.(°C)INDOORD.B.(°C)OUTDOOR W.B.(°C)CAPAC

Pagina 39

445-3. CORRECTION FACTORSRefrigerant piping length (one way)80m70m60m55m50m40m30m20m10m5m1.001.001.001.001.001.000.9850.9920.9880.9850.9810.9760.9570.

Pagina 40

455-4. STANDARD OPERATION DATAHeat pump type(1)Rating Conditions (ISO T1)Electrical circuitTotal Refrigerant circuitIndoor sideOutdoor sideCapacityInp

Pagina 41

46Heat pump type(2)Rating Conditions (ISO T1)Electrical circuitTotal Refrigerant circuitIndoor sideOutdoor sideCapacityInput Indoor unit Service Ref.P

Pagina 42 - 1.UK PUH-P•YGAA1.UK

47Air flowAir speedCoverage rangem3/minm/secm133.78.8183.810.4183.810.4PCA-RP4GA254.112.6344.415.2344.415.2PCA-RP2GAPCA-RP2.5GAPCA-RP3GA PCA-RP5GA PCA

Pagina 43 - 1.UK PU-P•YGAA1.UK

4890807060504030201063 125 250 500 1000 2000 4000 8000APPROXIMATETHRESHOLD OFHEARING FORCONTINUOUSNOISENC-60NC-50NC-40NC-30NC-20NC-70OCTAVE BAND SOUND

Pagina 44 - 5-3. CORRECTION FACTORS

491m1munitabout 1.4mMICROPHONEceiling90807060504030201063 125 250 500 1000 2000 4000 8000APPROXIMATETHRESHOLD OFHEARING FORCONTINUOUSNOISENC-60NC-50NC

Pagina 45 - Rating Conditions (ISO T1)

5Cautions for units utilising refrigerant R410ACAUTIONS RELATED TO NEW REFRIGERANTUse new refrigerant pipes.Make sure that the inside and outside of r

Pagina 46 - Outdoor

506OUTLINES AND DIMENSIONSINDOOR UNITPCA-RP2GA1802101571585182 (1/4F, 3/8F) liquid201 (5/8F) gas241 (Drainage)Air intake918161 9025468

Pagina 47 - Cooling only type

51PCA-RP2.5GAPCA-RP3GA161 90254680506 561240 (suspension bolt pitch)140150320 80187061290121421018081 761310Air outlet1228Air intake8518220124115157(3

Pagina 48

52161 90254680506 561228Air intake121427020781 961310Air outlet1240 (suspension bolt pitch)140150320 80187068718219824516217(3/8F liquid)(5/8F, 3/4F g

Pagina 49 - BAND CENTER FREQUENCIES, Hz

53161 90254680506 561535Air intake152427020781 961620Air outlet1547(suspension bolt pitch)140150320 80187068718219824516217(3/8F liquid)(5/8F, 3/4F ga

Pagina 50 - OUTLINES AND DIMENSIONS

547WIRING DIAGRAMPCA-RP2GA PCA-RP2.5GA PCA-RP3GAPCA-RP4GA PCA-RP5GA PCA-RP6GAService board234ON1OFF234ON1OFF234ON1OFF234ON1OFF234ON1OFFOFFON4321Manufa

Pagina 51

55REFRIGERANT SYSTEM DIAGRAM8PCA-RP2GA PCA-RP2.5GA PCA-RP3GAPCA-RP4GA PCA-RP5GA PCA-RP6GAUnit : mmPipe temperature thermistor/liquid (TH2)Distributorw

Pagina 52

569TROUBLESHOOTING<Error code display by self-diagnosis and actions to be taken for service (summary)>Present and past error codes are logged an

Pagina 53

579-2. SELF-DIAGNOSIS ACTION TABLENote: Refer to the manual of outdoor unit for the details of display such as F, U, and other E.Error CodeMeaning of

Pagina 54 - WIRING DIAGRAM

58Error CodeMeaning of error code and detection method CauseCountermeasureP6Freezing/overheating protection isworking1 Freezing protection (Cooling mo

Pagina 55 - REFRIGERANT SYSTEM DIAGRAM

59Error CodeMeaning of error code and detection method CauseCountermeasureP9Abnormality of pipe temperature ther-mistor / Condenser-Evaporator (TH5)1

Pagina 56 - TROUBLESHOOTING

6GravimeterUnit[3] Service toolsUse the below service tools as exclusive tools for R410A refrigerant.No. Specifications1 Gauge manifold ·Only for R410

Pagina 57

609-3. TROUBLESHOOTING BY INFERIOR PHENOMENANote: Refer to the manual of outdoor unit for the detail of remote controller.(3)Upward/downward vane perf

Pagina 58

619-4. When wired remote controller or indoor unit micro computer troubles1. If there is not any other wrong when trouble occurs, emergency operation

Pagina 59

629-5. HOW TO CHECK THE PARTSPCA-RP2GA PCA-RP2.5GA PCA-RP3GAPCA-RP4GA PCA-RP5GA PCA-RP6GA112233RedWhiteBlackRelay connectorProtector12GrayGray452361Or

Pagina 60

6301020304050-20 -10 0 10 20 30 40 50< Thermistor for lower temperature >Temperature (:)Resistance (K")<Thermistor Characteristic graph&

Pagina 61

649-6-2. Indoor controller boardPCA-RP2GAPCA-RP2.5GAPCA-RP3GAPCA-RP4GAPCA-RP5GAPCA-RP6GACN6VVane motor output(MV)CN32Connector(Remote switch)CN90Conne

Pagina 62 - Yellow Blue

659-7. FUNCTIONS OF JUMPER WIREEach function is controlled by the jumper wire on control p.c. board. For service parts, J11- J15 and J21-J24, DIP swit

Pagina 63 - 9-6.TEST POINT DIAGRAM

6610DISASSEMBLY PROCEDURE1. Removing the air intake grille (1) Slide the intake grille holding knobs (at two locations)backward to open the intake gr

Pagina 64

67Figure 3OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS3. Removing the fan motor (1) Remove the intake grille.(2) Disconnect the fan motor connector.(

Pagina 65 - 9-7. FUNCTIONS OF JUMPER WIRE

68OPERATING PROCEDURE PHOTOS6. Removing the vane motor (1) Remove the air intake grille.(2) Remove the left side panel.(3) Remove the relay connector

Pagina 66 - DISASSEMBLY PROCEDURE

69OPERATING PROCEDURE PHOTOS9. Removing the drain pan(1) Remove the air intake grille.(2) Remove the beam.(3) Remove the side panel (right and left).

Pagina 67 - Sliding the panel

7PART NAMES AND FUNCTIONS3● Remote controllerOnce the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.●

Pagina 68

70OPERATING PROCEDURE PHOTOS12. Removing the heat exchanger. (1) Remove the air intake grille.(2) Remove the beam.(3) Remove the side panel (right an

Pagina 69 - Photo 10

71PARTS LIST11No.Parts No. Parts Name Specifications2.5GA3GA4GAWiringDiagramSymbolRecom-mendedQ'tyUnitAmountPCA-RPPrice123456789102GARemarks(Draw

Pagina 70 - Photo 11

72STRUCTURAL PARTPCA-RP2GA1234515678911121013161719182021222324252614No.Parts No. Parts Name SpecificationsPCA-RP2GAWiringDiagramSymbolRecom-mendedQ&a

Pagina 71 - PARTS LIST

73STRUCTURAL PARTPCA-RP2.5GAPCA-RP3GAPCA-RP4GA321456 7 8 9 10 11 12 13141516171819202122232425No.Parts No. Parts NameSpecifications2.5GA 3GAWiringDiag

Pagina 72 - PCA-RP2GA

74STRUCTURAL PARTPCA-RP5GAPCA-RP6GA27911122120191817161514131026 25 24232272134568No.Parts No.Parts NameSpecificationsWiringDiagramSymbolRecom-mendedQ

Pagina 73 - PCA-RP4GA

75No.Parts No. Parts Name SpecificationsPCA-RP2GAWiringDiagramSymbolRecom-mendedQ'tyUnitAmountPrice123456789101112131415122111111111111TH1MFTH2TH

Pagina 74 - PCA-RP6GA

76191269851817167152131411Part number that is circled is not shown in the figure.13410FAN AND HEATER PARTSPCA-RP2.5GAPCA-RP3GAPCA-RP4GANo.Parts No.Par

Pagina 75 - FAN AND HEATER PARTS

77No.Parts No.Parts NameSpecificationsPCA-RPWiringDiagramSymbolRecom-mendedQ'tyUnitAmountPrice123456789101112131415161718192021221111111121121114

Pagina 76

7812OPTIONAL PARTS12-1-2. Feature of program timer(1) Daily timer functionDaily timer can be set in 30 minutes units for up to 24 hours.Each unit can

Pagina 77

79SET/MONITORSETSMTWT F SMONITORPROERAN TIMERPAC-SC32PTATODAYONWEEKLYSETTINGOFFONSET BACKOFFCLOCK DAILY TIMERSET BACKSET BACKDAILYSETTING12 15 18

Pagina 78 - OPTIONAL PARTS

8Caution● Only the Power display lights when the unit is stopped and power supplied to the unit.● When power is turned ON for the first time the (CENT

Pagina 79 - SMTWT FS

Part No. PAC-SE85DMA-EPCA-RP2, 2.5, 3GAPAC-SE86DMA-EPCA-RP4, 5 ,6GAApplied Service Ref.Applied Service Ref.12-2. Drain Lift Up MechanismPart No. PAC-S

Pagina 80

9SPECIFICATIONS44-1. Heat pump type (1)Service Ref.ItemBtu/hWkWkWAAkWK/min(CFM)Pa(mmAq)dBmm(in.)mm(in.)mm(in.)mm(in.)kg(lbs)FunctionCapacityTotal inpu

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